FACILITY

Proper blend of experience and expertise, along with updated process improvement team allow us to embrace semi-automation with product development.

All workers being permanent (no contractual), ensures continuous process training in skill development, leading to better yield and quality of finished product.

All queries are replied within 24 hours if clarifications are not required, otherwise in 48 hours.

Plant in close proximity to port, optimising cost of internal haulage of both Export and Import.

Better Line balancing of bag assembly sewing lines dedicated to different models of bags.

Achieving better movement of inputs between different departments internally by efficient bar-coded supply chain.

PP Tape width & strength is checked for 2 hours.

Fabric width is measured every 4 hours, while strength and grammage per shift of 8 hours.

Webbing strength, width meter weight checked every 8 hours.

UV retention is checked continuously for different GSMs.

UV degradation is checked every 300 hours.

Top lift test is conducted for every batch of ordered item before taking up for assembly.

Can provide in-house test certificate for every PO, for all ordered items.

The recent capacity addition has given us the ability to average our fixed overheads, thus paving way for providing competitive bag prices.

The increased volume of PP usage has improved our ability to negotiate better price and terms with the PP suppliers.

Ability to easily scale the bag assembly department with men (better labour availability due to rural location), machine and space, has helped us mop the expanded capacity at a faster pace.

With completion of BRC certification, we are able to serve a wider market of food safe big bag requirements, thus making us a one-stop shop.

Our traceability trail is from Pallet to Pellet (PP granules).

With efficient Barcoding systems at all stages of production, it enables us to better effective tracking.

With the bag number, we can track the sewing machine/specific tailor/the weaving loom/batch of PP granules used for production of any specific bag.

Detailed documentation of production and quality readings at every stage of production.

PP Multifilament Yarn Plant : in June 2019, we installed a high tenacity PP MF yarn production unit which would support us in optimising supply chain.

New bag Assembly Space : Added an additional capacity of 20% bag assembly space enabling us to support in achieving model wise ear-marked bag assembly areas.

Automation of possible processes : We have initiated efforts to automate many of the assembly department and supply chain related activities, to achieve reduction in labour head count and bring in quality consistency in the processes.

Investing in lean management and behavior modification : We have roped in Operation Excellence consultants on a long term horizon, to improve our Quality Systems in Product, Process and Procedures, by suitably modifying behavioural commitment towards company’s common goals and vision.